IoT implementation of Galvanizing Plant

Challenge Environment

Galvanizing is the process of coating iron and steel with zinc, which alloys with the surface of the base metal when immersing the metal in a bath of molten zinc at a temperature of around 840 °F (449 °C). The process of the galvanizing line results in various ups and downs in temperature regularly in the machine. The machine breakdowns occur occasionally with the dip time of each machine.

Desired Outcomes

  • Reduce Unexpected Breakdowns by Remote monitoring
  • Maintain Optimum pH and temperature ranges
  • Maintain Optimum sink (dip) time in each of the tanks.

WIMERA Approach

We at Wimera had utilized technology to provide service to our plant equipment manufacturer partner with the use of on-prem solution to continue the process of Galvanizing, which enables:

  • On-Premise Monitoring Systems Using IoT
  • 24*7 live feed data
  • Real-Time alerts

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